Tag Archives: CADP

London City Airport deploys Engineered Material Arresting System (EMAS)

London City Airport has an ongoing development programme (CADP) that seeks to deliver a range of operational and customer improvements to the working of the airport.

The latest enhancement provides both improved levels of operational safety but also facilitates the introduction of additional next-generation aircraft types to the airport’s approved list.

LCY Rwy 09 RESA before upgrade

In what is believed to be a first for a major UK Civil Airport (RAF Northolt has had a similar solution in place for a few years) London City Airport has installing what is known as an Engineered Material Arresting System (EMAS) at both ends of it’s runway.

An EMAS system is the equivalent of a gravel trap that will bring an aircraft to a complete stop in a short distance in case of a brake failure or other over-run situation in either landings or aborted take-offs. The solution has been on the market for over 20 years and has seen most installations at airports within the USA but is being used in more locations where there is limited space and water or other obstacles are located at the airport boundary.

Previously LCY had paved Runway End Safety Areas (RESA) that served that same purpose but as larger aircraft are planned to operate from the airport an enhanced solution that fitted in the available space was required.

[It should be noted that in all the years of LCY’s operations there haven’t been any runway over-run incidents but the added safety margin is a prudent insurance policy.]

The prime contract for the works was awarded to blu-3 and makes use of the Runway Safe EMASMAX® system. The works have taken place during the airport’s closure periods due to the need for access to the live runway and it took place over the Winter period of 2022/3.

The installation process involved the construction of new areas of asphalt surface on to which stacked layers of the EMAS material sandwich blocks were placed and bonded together. Care also had to be taken to ensure that the runway approach lights were not obstructed by the new surface and access for maintenance works was still possible.

Cut-away of Runway Safe EMASMAX® block (Image from Runway Safe website)
EMAS Blocks being unloaded after delivery to LCY

At the Western end of the runway the existing safety zone was extended on to a previously grassed area which required the preparation of a new asphalt surface on to which the EMAS blocks could be installed but that site isn’t easily viewable from public areas so this post focuses on works at the Eastern end of the runway.

Western works zone showing engineering compound and base layer of new RESA area prior to EMAS block installation

The following images show the groundworks to prepare the Eastern runway end area for the installation of the EMAS blocks with similar works happening concurrently at the Western end..

Once all the preparatory works had been completed the laying of the EMAS blocks began – starting with the slopped lead-in section to then create a full EMAS bed the width of the main runway with stepped down sections either side of that.

The completed Eastern end EMAS installation – the safety area markings haven’t been applied to the surface as yet

Further images of the completed installation – note the curved profile of the runway surface and EMAS bed.

The new EMAS solution doesn’t change the operation of the airport with departing aircraft commencing the take-off roll from the same point and landing aircraft fly above the safety area towards the touch-down point.

The blocks are safe to walk on so don’t impede emergency access or passenger egress and are designed to minimize damage to the aircraft thus reducing the operational impact to the airport in the event of an runway excursion.

The following video shows the testing of an EMAS system.

The following images show the Eastern EMAS bed with an aircraft taxing to the departure point and then climbing out.

Update – 2nd May 2023 – I had another look at the Western works zone and managed to capture the following pictures through the window of a moving bus – hence the slightly lower quality of the images!!

Update – 31st May 2023 – the EMAS installations are now complete and a protective outer layer has been applied to both EMAS beds and other project works are undeway.

Update 2nd July 2023

The final element of current runway works project reached a conclusion at the beginning of July with the final changes to the runway markings and the official issue of new aerodrome documentation effective from 13th July 2023.

Alongside the construction of the EMAS beds at both ends of the runway changes have also been made that increases the declared distances available for landing aircraft on both of the runways (slightly different lengths for each – the longer being for Rwy 27).

The extra runway length has been released by the use of the EMAS system within each Runway End Safety Area as less space is now required to bring an aircraft to a safe stop. As a result the thresholds of each runaway along with the touch-down points have been moved closer to the end of the respective runways – thus providing a longer landing area although the physical length of the main landing strip remains the same.

Out with the old – in with the new – painting the new Rwy 09 markings closer to the EMAS bed

The special 5.5° glide slope remains in use at LCY and the Precision Approach Path Indicators have been moved to correspond with the revised location of the aiming point. The runway approach light configurations have also been revised for the same reason – probably most noticeable on the Rwy 27 approach at the Eastern end of the airport.

The EMAS implementation provides an increased level of operational safety that, combined with the runway layout changes, support the introduction of newer, larger, aircraft such as the Embraer E195 E2.

These new aircraft have a smaller environmental footprint and provide commercial benefits to the operator from having a larger potential seating capacity and/or extended range as well as being more fuel efficient.

Further testing with the E195 E2 is likely to take place in the near future and then see them introduced in to revenue service in coming months.

The following table details the changes to LCY’s declared distances:

RwyTORATODAASDALDA
09 (old)1199m1319m1319m1319m
09 (new)1199m1457m1494m1494m
27 (old)1199m1385m 1319m1319m
27 (new)1199m1415m1508m1508m
TORA = Take off Run Available / TODA = Take off Distance Available
ASDA = Accelerate-Stop Distance Available / LDA = Landing Distance Available

The first aircraft to land on the “new” Rwy 27 was BA Cityflyer Embraer ERJ-190
G-LCYJ operating the BA8721 flight from Glasgow and landing at LCY at 1236 on Sunday, 2nd July 2023.

G-LCYJ makes first touch-down on the new Rwy 27 configuration

A few more of G_LCYJ arriving at LCY following runway layout changes.

There were also a few more circuits undertaken by Diamond DA62 G-GBAS operated by Flight Calibration Services Limited (FCSL) to do some final checks of the lights and navigation aids.

FCSL’s DA62 G-GBAS

A few more images from the project can be seen by clicking here.

London City Airport new taxiway goes live

When the airfield opened for business on Monday 23rd November 2020 the new parallel taxiway became available for operational use.

The first commercial passenger flight to make use of the new taxiway at London City Airport was KLM flight KL994 to Amsterdam operated by E190 PH-EZY. A pity it was after dark so not the best images but still on record for posterity.

The new taxiway is a core element of the London City Airport Development Programme (CADP) and it extends from the end of the former apron area and runs past the area for the provision of up to eight new aircraft parking stands and then connects with and newly expanded Eastern holding area.

New aircraft parking apron with Operations Vehicles

The work also includes a new taxiway link (Taxiway Foxtrot) to the runway which connects at the location of the turning circle that was put in place when the runway was first built.

Removing the temporary closure barriers from Link Foxtrot

The new taxiway also includes three new interim holding points, these are designated Tango 7, Tango 8 and Tango 9 and are located between the end of the new apron (just West of the link Foxtrot) and the newly enlarged Eastern holding area (just West of link Kilo).

Overview of the new taxiway at LCY

On Friday the 13th November 2020 the first trials of the new taxiway were undertaken by British Airways Cityflyer Embraer E190 G-LCYO. The aircraft ran through a number of pre-planned taxi patterns to test that the various entry and exit profiles between the taxiway and runway met the design parameters and to provide general feedback on the use of the taxiway and new link and holds. A second test run was undertaken after dark to ensure a full test of the new facility.

The following timelapse video shows the afternoon test run.

The new taxiway also has space for a vehicle path for Airfield Operations and Airport Fire Service vehicles and a parking layby is provided just West of holding point Tango 9.

The purpose of the new taxiway is mainly focused on improving runway utilisation rates by removing the need to provide wider separation between aircraft during runway back-tracking operations. This has obvious safety benefits and should help reduced the number of missed approaches caused by aircraft not clearing the active runway in a timely manner.

A further benefit should be a reduction in the time between engine startup and wheels up from the runway as the extra space and removal of the back-tracking requirement should help save time and reduce ground noise and emissions.

A full video showing the taxiway trials , including some night footage, can be seen below.

CADP @ LCY (London City Airport Development Programme)

Back in 2016 London CIty Airport (LCY) finally received planning permission on appeal for a £480m expansion programme, known as City Airport Development Programme (CADP), which was to include a new parallel taxiway, new aircraft stands and an expansion of the passenger terminal alongside various enabling works.

View West along the KGV Dock prior to commencement of CADP works

In the pre-Covid-19 world these improvements were needed to meet the ever growing numbers of passengers making use of LCY and the new aircraft stands would also allow the airport to be used by newer generation aircraft with a smaller environmental footprint. The future is somewhat less certain at this time!

Another key element of the programme was to deliver a full length parallel taxiway which would increase the operational capacity of the airport and would also bring safety and environmental benefits.

Both the additional aircraft stands and the new parallel taxiway would be built in the KGV Dock and rather than filing in part of the Dock to create the new land the decision was taken to construct a concrete platform – as had been done for the previous apron extension a few years earlier.

This would entail the placing of around 1100 piles and 6222 precast concrete segments to create the terminal extension base, aircraft stands and parallel taxiway.

At the height of the works the KGV Dock was the businest it has been since the early 1980s with numbers of tugs and barges (but no large ships) criss-crossing the waters on a daily basis.

As the East End of London and especially the various Dock areas had been a prime target for bombing raids during WW2 before any construction works could take place a full survey of the Dock had needed to be undertaken to look for any unexploded bombs (UXBs).

A number of floating dive platforms were constructed by TopBond PLC who also made use of a number of their vessels to support a systematic survey of the Dock floor – turns out it was a good job they did as they found a 500lb UXB near the existing apron extension – this led to a airport and neighbourhood closure until the device was removed for disposal (story of the UXB incident here).

The construction of the concrete platforms over the Dock would be lead by BAM Nuttall and for this they established a logistics base on the the Southern dock edge with two static cranes and then used a number of floating work pontoon some of which were constructed from modular floating blocks. These pontoons were then used to drill the holes for the piles and then to left the piling tubes in to place and finally to pour the cement in to the casings.

The concrete beams and decking were then craned in to place like a giant jigsaw puzzle – 6222 pieces in total.

Most of the spoil that was excavated was removed by barge to be used in various land reclamation projects in the Thames estuary and this did save large numbers of lorry movements but it was a little surprising that only limited use was made of water transport for the delivery of the construction materials.

All of the pile casings and concrete beams were transported by road to the Royal Docks before being transferred to the construction barges in the Dock.

Once the decking had been completed the final preparation works, including the placement of dock-edge safety fencing, were completed ready for the commissioning trails that led to the operational availability of the new parking stands and parallel taxiway.

Vessels known to have operated in the KGV Dock in support of the CADP project include:

Topbond

Issac
Naom 1
Thor
Toplift
Toploader

GPS Marine

Distributor
GPS Anglia
GPS Arcadia
GPS Battler
GPS Cambria
GPS Cervia
GPS Iberia
GPS Illyria
GPS India
GPS Ionia
GPS Napia
Racia

Thamescraft Dry Docking Services

Dalby Venture
Devour
Devout
Emilia D
Jack D

Livett’s Group

Christian
Felix
Steven B
Thames Vixen

CWL

Haven Supporter
Husky
Malamute
Punisher
Opus One – renamed Siberian

MST Workboats

Progress
Protector

Other operators

C C MarineApprentice
Portflair LtdJean T
Port of London AuthorityGalloper
Port of London AuthorityThame
Port of London AuthorityYantlet
Predator Marine ChartersAssassin
Predator Marine ChartersJumbo
S WalshSWS Essex
S WalshSWS Norfolk
Thames Marine ServicesArmador II
Thames Marine ServicesGosso
Thames Marine ServicesHeiko
Helena